Pre Engineered Building is a metal building enclosure system that always includes a structural system and often includes roof and wall cladding and is designed and fabricated in the factory premises. PEBs are ideal for non-residential and wide-span low rise buildings. Pre-engineered buildings are used for diverse applications such as factories, warehouses, showrooms, aircraft hangars, metro station etc.
Pre engineered building offers various advantages which makes it an efficient and timely solution to suit unique engineering & design needs of modern building ecosystems.
Lightweight but robust.
Reduced construction time from designing to erection phase.
Effective utilization of space with higher spans.
Offer high flexibility for expansion & relocation.
Offer higher salvage value as compared with conventional structures.
When you are looking for the efficient Pre engineered building manufacturer, then Hindustan Alcox Limited is the leading manufacturer because we not only have advanced technology but an excellent support of a well educated, qualified and expert team. We are dedicated for providing the highest quality of work in every project.
With over 30 years of experience, at Hindustan Alcox Limited, the team is committed to providing better designs, reliable manufacturing and good installation of the prefabricated structures that are in accordance with the principle of engineering. We use the benefits of modern-day technology where designs are developed by Computer aided-designing.
As a leading PEB and industrial shed manufacturer, we provide the complete service of engineering, fabrication and erection thus ensuring better quality control at every stage of process.
Pre Engineered Buildings are the excellent in art of steel solutions for adding to a proficient and financially savvy base. Pre Engineered Building is a steel structure fabricated over a basic idea of primary element, Secondary element and the spread sheeting associated with one another. PEB’s can be fitted with diverse structural increments like canopies and crane systems according to client pre-requisite. The Pre Engineered Buildings framework is advantageous on the grounds that it economically takes into consideration the production of large column-free enclosures.
Why Top Brands are using Pre Engineered Buildings in diverse applications?
With the great design ability and smart engineering involved in Pre Engineered Buildings, Brands prefer to use Pre Engineered Buildings over other conventional structures. Followings are the other key characteristics of pre engineered buildings which encourage Brands towards Pre Engineered Buildings:-
Ideal for bolted or fabricated construction
Easy expansion
Flexibility in building dimensions
Low Maintenance Cost
Long Life cycle and durability
Tremendous flexibility in design
Quick Installation
Aesthetic appealing than conventional structures
Faster Completion
Controlled Quality
Large Clear Spans
High Salvage Value
About Hindustan Alcox
As a leading pre-engineered building manufacturer in India, Hindustan Alcox Limited provides the complete unique Pre engineered buildings ensuring best quality control at every stage of its construction. The Company takes pride to be one of the top PEB Company in India by offering highly sophisticated Pre engineered buildings in the field of Industrial shed manufacturing.
Today the Priority is the need of economical and and commercial construction. Pre Engineered Buildings completely fits with this need of time & revolutionized the market of construction using build ups in place of the convention building techniques. Being one of the sophisticated industrial sheds, the Pre Engineered Building is made up of the structural members that are lighter in weight and offer the following notable advantages:
Economical Construction
Earth Quake Resistance
Infinite Choices of Layout
Unique Aesthetic Appeal
Negligible Maintenance Cost
Ease in Future Expansion
Large and Clear Span
Fast Construction Speed
Pre-engineered buildings, a predetermined inventory of raw materials which has manufactured to satisfy a wide range of structural & aesthetic requirements. In PEB, the standard components are used to reduce the engineering, production and erection time. Besides, the use of customized software applications for design & drafting increases the speed of the construction.
Since the components of Pre Engineered Buildings are manufactured completely in the factory under the controlled conditions, the quality is assured. The Company, Hindustan Alcox Limited take pride to be one of the top PEB company in India by offering highly sophisticated Pre engineered buildings in the field of Industrial shed manufacturers.
The word Pre or Prefab is related to prefabricated construction. Prefab is not an industrial term like modular homes, manufactured homes, panelized home, or site-built home. The term is a combination of panelized and modular building systems, which is well planned & designed before the initiation of construction and placement of structure as per detailed design at work site.
Pre engineered buildings are made of composite materials, which are manufactured by combination of materials comprising different properties such as plastics, concrete and steel. These structures are specifically designed for longer period of applications or usage. Pre Engineered Buildings (PEBs) are extremely durable, weather proof as well as termite proof. Due to their longer life of utility and affordable cost of construction, the Manufactured Pre engineered buildings can be used for permanent, semi permanent or temporary applications.
Key Facts about Pre engineered buildings in Comparison with Conventional Buildings:
Followings are the facts and benefits come out globally due to mass emergence of Pre engineered buildings over conventional building structures in last few decades:
In pre-engineered buildings, self-supporting & ready-made components are used, so the need for formwork, shuttering & scaffolding is signficantly minimized.
Prefabrication site can be easily located and the costs of labor, power, materials, space and overheads are less. By using prefabrication technology, a better quality control can be achieved in a factory assembly line setting than at the construction site.
In case of prefabricated structures or buildings, the cost is analyzed at the stage of design itself & therefore chances of fluctuation of cost are very less. However, the overall construction cost of conventional structure depends upon time and market fluctuations.
PEB is energy efficient, quick and simple in design, because the components are designed on a specialized computer aided programs & then manufactured and reviewed by experienced engineering team with high precision.
Pre engineered buildings are also “Smart Steel Buildings” since these are 100% customized, great design flexibility, resistant to moisture, adverse weather conditions, earthquakes, termites & fire.
Hindustan Alcox Limited take pride to be one of the top PEB company in India by offering world-class Pre engineered buildings in the field of Industrial shed manufacturers. The company has not only served asPre Engineered Buildings Manufacturer, but also presents the simplest, most cost-effective and eco-friendly way to construct such structures.
The low rise buildings manufactured in a way that its structural parts like columns, purlins, roof truss etc are manufactured prior to its arrival and installation on manufacturing site, are Pre Engineering Buildings. As the name says itself, Pre Engineering building means steel building system, which is predesigned and prefabricated.
Pre Engineering Building is becoming an emerging trend nowadays. We, Hindustan Alcox Limited take pride in being one of the best PEB company in India by offering world-class PEB in the field of Industrial sheds Manufacturers. The company not only served asPre Engineered Building Manufacturer, but also presents the simplest, most cost-effective and eco-friendly path to construct them. The following points will justify why high precision PEBs are said to be ‘bonus buildings’ over other conventional buildings:
View of pre engineered building
Pre Engineering Building
Conventional Building
Efficiency
PEBs are efficient, quick and simple in design, because PEB components are designed on specialized computer aided programs and then manufactured by engineering team with high precision.
Conventional buildings are less efficient, since their components are designed individually with no assurance to integrate into one building.
Delivery
Time
Due to pre-designing and prefabrication techniques involved in its Manufacturing, the time of delivery is less.
Whereas absence of prefabrication techniques in manufacturing of conventional buildings extends the time of delivery.
Installation Simplicity
PEBs are very simple to install due to exact fitting & accuracy of components manufactured during pre fabrication process.
However, manufacturing conventional building are a bit cumbersome task & presents different experience every time.
Manufacturing Cost
The streamlined procedure involved in PEB designing and prefabrication, makes their cost of manufacturing less.
But the absence of any strict preplanned procedure makes cost of manufacturing of conventional building greater.
Future Development
In future, If you want to expand your building, then such expansion can be done easily in PEB buildings.
But future expansion of a conventional building is cumbersome and time taking too.
Seismic Soundness
Light weight and versatile PEBs provides very high resistance to any seismic activity.
Conventional buildings are generally not opted in the seismic prone regions, due to their rigid and heavy nature.
Structural sheds used in industries to store raw materials or for product manufacturing, known as Industrial Sheds. These industrial sheds are used for warehouse, factories, godowns, workshops, storage plants etc. Industrial Sheds can be small or big in size depending on the requirement. Various steps are involved in construction of Industrial Sheds like Site Inspection, Planning, Design, Components Fabrication, Installation etc but the most important step is Components fabrication, which should be of best quality for gaining and maintaining the standards, endurance and various other benefits of an perfect industrial shed.
View of pre engineered building
Hindustan Alcox Limited is one of the steel fabricators in India which not only at its best on producing best quality of steel, but also specializes as Industrial Sheds Manufacturer in India in last few decades. One of our best creations in field of industrial building manufacturing is Pre Engineering Buildings / PEB. With our high committed to Design, Manufacture and install Pre-Engineered Steel Buildings, we offer hi-tech solutions with highest precision to meet the structural requirements to our customers in Pre-Engineering Building industry.
Pre engineering building is the low rise buildings build in such a way that its structural parts like columns, purlins, roof truss etc are manufactured prior to its arrival on manufacturing site. As the name suggests itself, Pre-engineered building (PEB) is the building manufactured and constructed using prefabrication process. Pre-Engineered Building is becoming increasingly common nowadays to efficiently satisfy a vast range of adaptive structural applications and aesthetic design requirements because of the diminished amount of pre-engineering involved in custom computer-aided designs (CAD). Generally, Pre-engineered buildings are the low rise buildings, since maximum height can go from 25 to 30 meters. Low rise buildings are best for houses, offices, shop fronts, showrooms etc. Building a pre engineering building could save some of the cost and time spent in its construction. In time saving, PEB construction takes less time since work get divided into different appropriate work sections. But more than ‘Time’ and ‘Cost’, further two other things are of prime importance, as follows:
1. Fit To Purpose: The pre engineering building should be economically and spatially fit to purpose that client want to realize by working under it.
2. Safe for Workers: The labor working under Constructed Pre engineering building should be free from any threat to their lives.
Moreover, the standard of PEB building can be customized by the attachment of windows, doors, trims, eaves, and many other exterior features, resulting into a new creation in field of structural engineering.
MAIN COMPONENTS OF PRE-ENGINEERED BUILDINGS
PEB and its Components
Depending on the structural type to be created Pre Engineered Steel Buildings, followings are the major components used in PEBs :
Primary frames / Main framing
Secondary frames/ End wall framing
Roof Sheeting and Wall Cladding
Structural subsystems
Foundation and Floor systems
Other accessories such as sliding doors, roll up doors, windows, louvers, etc
Advantages Of Our PEBs
· Minimum Foundation Requirement: In the construction of industrial buildings like PEBs, foundation requirement is very less as compared to that in constructing conventional building.
· Highly recyclable: Pre engineering buildings can be recycled without any time or resource wastage. The prior fabrication of its components is responsible for making it highly recyclable.
· Robustness: The strength of industrial sheds entirely dependent on the quality of steel used in its components fabrication process. Best quality of steel produced by our company is handy in maintaining the robustness of industrial sheds.
· Durability: In structural Engineering, durability of any structure is proportional to its robust nature and its adaptability to adverse environment conditions like temperature, moisture etc. The Steel components produced by the company fulfill both qualities.
· Mobility: Industrial sheds are highly movable for one place to another by just uninstalling the components and material used , and then reinstalling them to another place which cannot be feasible in case of conventional buildings.
· Reluctant to welding: There is no need of welding the components with each other but they are just bolted together in the installation phase for the construction of Pre engineering buildings.
· Minimum On-Site Construction Time: The construction time needed to build an Factory building in very much less as compared to the construction time needed to construction of other buildings.
· Minimum generated waste: The time, labor & resources of a company need not be wasted for efficient realization of goal. When It comes to wastage, zero wastage for manufacturing PEBs is one of the quality which differentiate it from other costly structures.
· Controlled quality: In PEB Construction, The quality of steel can also be controlled depending on the client’s requirement. This customization cannot be possible in any other type of structures.
· Affordable price: In this modern era, Most of the clients prefer to build such kind of structures which are not only affordable to them but also takes less time, which can only be fulfilled by Industrial sheds like Pre engineering buildings.
· Energy Efficient: The PEB Buildings are very energy efficient, as they can be cooled or heated very easily. According to work requirement, Light colors can be used to reflect sun energy for summers and dark colors can be used to trap heat energy for winters.
We at Hindustan Alcox Limited, owns a firm experience in industry of PEB solution Providers in a view to understand, predict, & calculate the stability, rigidity and strength of built structures with the potential and dedicated support of our well qualified, trained and experienced team.
Over the past two decades of experience and use of steel in the global construction, industry has increased substantially. Among Top PEB Companies in India, We at Hindustan Alcox ltd, one of the Steel Building Construction Company in India take pride as global leader in creating exclusive niche in Pre-Engineering Building industry in a view to understand, predict, & calculate the stability, rigidity and strength of built structures with the potential and dedicated support of our well qualified, trained and experienced team. With our high commitment to Design, Manufacture and installation Pre-Engineered Steel Buildings, we offer hi-tech solutions with highest precision to meet the structural requirements in industry of PEB Manufacuturer in india.
Introduction
As the name suggests itself, Pre-engineered building (PEB) is the building manufactured and constructed using prefabrication process. Scope ofPEB Buildings is becoming increasingly common nowadays to efficiently satisfy a vast range of adaptive structural applications and aesthetic design requirements. Generally, Pre-engineered buildings in india, are the low rise buildings, even though maximum height can go from 25 to 30 meters. 9 to 10 meters of height is usually recommended and turns out to be more economical.
MAIN COMPONENTS OF PRE-ENGINEERED BUILDINGS
Depending on the structural type to be created Steel Fabricators in India , followings are the major components used in PEB :
Primary frames / Main framing
Secondary frames/ End wall framing
Roof Sheeting and Wall Cladding
Structural subsystems
Floor systems
View of pre engineered building
Primary frames / Main framing
Main framing generally called as the rigid steel frames of the building as they are supporting members carries the main load in a pre-engineered building(PEB). Main Framing consists of tapered columns & rafters, which are referred as built-up members. The technology ‘state of art’ is mainly used to fabricate these tapered sections. Some of the factors that influence the choice of main framing include:
Slope of Roof
Building Dimensions: width, length, and height
Building’s occupancy and acceptability of exposed steel columns
Roof and wall materials
Column-free clear spans
Secondary frames/ End wall framing
The Secondary frame of a PEB may be considered as a main rigid frame (i.e. same as the interior frame) or as a post and beam frame. The decision depends on the requirement of customer (whether he wants to go in for future expansion or not) and / or requirement of building (is the end wall open for access). The post and beam frame end wall system consists of pinned ends columns/posts, supporting horizontal beams called as end wall rafters.
Roof Sheeting and Wall Cladding
Roof Sheeting is process of covering on the uppermost part of the Pre-Engineered building which gives protection not only from weather (rain or snow) but also from heat, wind and sunlight. Roof Sheeting & Wall Cladding is designed after research by our engineering experts on technical parameters that are appropriate according to the project requirement.
Structural subsystems
The Structural subsystems consists of light weighing materials that give adequate versatility as well as interfaces to other subsystems to ensure that all phases of the process are going through safe. Some of the crucial features of the basic structural subsystem design are:
light-weight
Easy to fabricate and assemble
Free space to payload sensors
Circuitry
Foundation and Floor systems
In PEB, Foundations and Floor Systems are made up of conventional concrete systems, usually called as Open Foundation systems. Since PEBs are very light in weight, the foundation are designed to firmly anchor the PEB structures to the ground. Foundation systems are classified into two types: shallow and deep foundations, depending upon depth of the load transferred below the super-structure & the type of transfer load mechanism used.
Long gone are the days when business centers and company warehouses used to be all brick and mortar. The structures today are smartly engineered to stand on pre engineered parts and are sought after by many a manufacturers and factory owners for their facilities. This trend is quite evidently seen from the number of new customers who are opting for, or old ones who want to switch to such designs – something which is getting steel fabricators in India extremely excited.
Pre engineering buildings might seem like a new concept of fabrication in India, but really it has been around in the world for quite some time now. This is why there is a growing demand for such designs within the country, and is well supported by the number of suppliers available – finding a peb manufacturer in India might not be tough, but the real deal is finding a viable one.
There are a variety of reasons why steel fabrication and pre engineered designs are a preferred choice today. For starts, they are very inexpensive in terms of their construction, as they are composed of unitary party and hence employ minimal amount of steel. The real strength of such structural components lies in their aesthetic design plan, and hence a minimal investment can give you a strong and sturdy design. This is how manufacturers and customers save cost, and gets efficient value.
Another great advantage of the pre engineered design components is the saving of space they provide. With using less and less component parts, or beams to support them, they are able to sustain a sturdy installation in a factory, and do not take up much space. This increased, freed-up space provides for better utilization in within the economics of the business.
Although a host of options in terms of steel fabricators in India are available today, it is important to make the choice of someone who understands your business needs better, and devises a suitable solution. Alcox is a trusted Steel bridges manufacturer in India, and has many successful fabrication projects under it’s belt. With a wide variety of designs and installations to chose from, Alcox has come to the rescue of customers who have been looking for the most advanced and intricate of pre engineered structural designs or their facilities. The structures developed as such are extremely easy to install, and have provided a great cost saving for all customer.
PEB industry in India has witnessed an unprecedented growth in recent years. PEB (Pre Engineered Building) designs have the unique ability to match the operational requirements of the client and also enable optimum utilization of the space which provides significant advantages.
A PEB has four important components:
Primary members
Secondary members
Metal roofing / wall cladding
Connection fasteners
These components are designed in a way that they are compatible with each other and are fabricated in factory setting abiding by strict quality control measures. The components are then transported to the client site with specific markings and assembled based on the original erection drawings.
Proper insulation for regulating temperature and keeping it under control.
Speedy and planned execution which makes it possible to drastically cut down on project costs and time.
The buildings are more spacious due to their column free structure.
Use of sheets that are color coated which are pleasing to the eye due to the aesthetics and are durable too.
The tapered beam section concept ensures the use of the right amount of steel at the right places.
These buildings are at least 30% lighter that their other steel counterparts and hence have simpler foundations and are easy to construct.
Expansion of buildings is easily possible through additional bays and through pre-designing keeping in mind future expansions.
We are a world class PEB manufacturer in India and produce first class quality building components including beams, columns and other structural items required for airports, shopping malls and warehouses. We offer turnkey solutions to our clients’ needs through design, engineering, manufacture, supply and erection of pre-engineered metal buildings. We offer one source responsibility from inception to completion.
The construction sector in India has been playing a vital role in enhancing the economical growth of the country. This has been made possible by the various developments made in the construction industry itself which has not only made the task of building complex structures quite easy but has also prevented the construction costs from skyrocketing. One such development is the introduction of Pre-Engineered Building (PEB) systems, which has revolutionized the conventional building industry in India. Given below are some major reasons that have led to the significant rise of PEB manufacturer in India.
Easy To Install: The PEB system generally consists of a basic structural steel framework along with cladding and roofing components, all of which are supplied by single manufacturer. The construction workers just need to bolt the various components in accordance with the specifications provided with the product to get the skeleton of the desired structure.
Precise Designing: PEB systems, unlike the conventional construction frameworks do not need to be fabricated on-site. Rather these systems are using high end design software and are delivered to the construction site in the form of completely finished product. The computerized designing makes it possible to integrate 3D modeling and complete detailing of the proposed structure to get the perfect result.
Offer Great Versatility:These system offer great flexibility not only in terms of designing but also finishing. The steel structure and the components can be constructed using single skin sheeting or with additional insulation or even insulated sandwich panels to meet individual structural needs. Moreover, they can be fitted with diverse structural accessories such as mezzanine floors, canopies, fascias and interior partitions etc to offer total comfort.
Speeds Up The Construction Process: Given the ease of installation of PEB systems, it is quite obvious that they are help in speeding up the construction process quite significantly. In addition being pre-fabricated they are convenient to use in places where transportation of construction material and equipment is not that easy and thus help in saving not only valuable time but money as well.
Long Lasting And Cost Effective: Most PEB systems are made from high quality and durable materials like steel which ensures along life for the structures in which they are used. In addition, these systems prove to be extremely cost effective as compared to other traditional building methods. This is because they not only help save time but also bring down the construction and maintenance costs.
In view of the above facts, it is easy to understand that PEB systems are the future of construction industry in India.
Specialized Steel Structures | Space Frames | Pre- Engineered Buildings 